Thermocouple wire can be fabricated into accurate and dependable temperature sensors by joining the thermo elements at the sensing end utilizing the “Crimp-Junction”. Made of pure nickel, the “Crimp-Junction” of-fers a convenient method for fabricating thermocouples at the point of use.

Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. [1][2] Crimping tools are used to create crimps.

achieve a crimp junction with acceptable strength and electrical contact resistance. The paper also provides an explanation for the minimum compaction required to achieve a reliable electrical crimp connection in stranded wire connections. Keywords-Crimp connections, compression connections ,electrical contacts. I. INTRODUCTION

elements at the sensing end utilizing the “Crimp-Junction”. Made of pure nickel, the “Crimp-Junction” of-fers a convenient method for fabricating thermocouples at the point of use. Two sizes, 24-gage and 20-gage, are available in order to accommodate the most utilized wire sizes. The Crimp-Tool has the capability to form either size.

Crimp connection technology enables fast, automated connection wherever large volumes of cables must be assembled. The extremely compact connector designed for assembly is suitable for railway applications. For a reliable connection, it is essential that the wire cross section, crimp contact, and crimping tool are compatible.

Developed to reduce the need to solder terminations, crimping technology provides a high-quality connection between a terminal and a wire at a relatively low applied cost. The methods for applying crimp terminations depend on the application and volume, and range from handheld devices to fully automated systems.

Although it is possible to optimize a crimp height to individual wire stranding and terminal plating, one crimp height specification is normally created. This is the material that protrudes outside the insulation crimp after the terminal is separated from the carrier strip.

2023年10月2日 · There are three different crimp inspection methodologies, visual, to ensure the process was followed, crimp height, to ensure that the crimping deformation was properly controlled and pull strength, to validate the consistency of mechanical performance.

Made of pure nickel, the “Crimp-Junction” offers a convenient method for fabricating thermocouples at the point of use. Two sizes, 24-gage and 20-gage, are available in order to accommodate the most utilized wire sizes.

The paper reviews the fundamental principles of mechanical crimp connections and provides a simple predictive model for achieving acceptable tubular crimps with